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Home Sponsors Information Construction Trucking Performance

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8,357,138 ESALs as of 2300 hours on August 9, 2007 (84% of the 10,000,000 ESAL goal !).

RUTTING is being measured weekly with scanning lasers that are correlated to periodic dipstick profiles.  The average rut depth on 8/11/08 was 5.8 mm.

ROUGHNESS (via inertial profiler) within the middle 150 ft (research) portion of each section most recently averaged 92 inches per mile.

CONTACT this project via...

NCAT_Pavement_Test_Track 1600_Lee_Road_151    Opelika,_AL_36804_USA 334.844.6228            

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GOD BLESS AMERICA !

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Project Location

We love to share our work with visitors!  When driving in on I-85 (traveling from either Montgomery, AL or Atlanta, GA), get off the interstate at Alabama's exit 62 (near mile marker 62) and travel east on US 280.   Drive 4.4 miles, then turn to the right onto Lee Road 391.  Drive 1.7 miles, then turn to the left onto Lee Road 151.   You will reach the main entrance to the Track (on the right) after traveling 1.5 miles.  Turn right into the gate and enter the parking area after traveling only about 0.2 miles.  Please check in at the office when you arrive.  To help you navigate, directional signs have been posted from both I-85 and US 280 West all the way to the main gate.  Thanks ALDOT!

 

Project Background

Our facility is located about 30 minutes from the campus of Auburn University.  Managed by the National Center for Asphalt Technology (NCAT), the Pavement Test Track provides a rare opportunity for sponsors to answer specific questions related to flexible pavement performance in a full scale, accelerated manner where results do not require laboratory scale extrapolations or lifelong field observations.

Experimental sections on the Pavement Test Track are cooperatively funded by external sponsors, most commonly state DOT’s, with subsequent operation and research managed by NCAT.  Forty-five different flexible pavements have been installed at the facility, each at a length of 200 feet.    Materials and methods unique to section sponsors were imported during construction to maximize the applicability of results.  A design lifetime of truck traffic (10 million standard axle loads) is now being applied over a two-year period of time.  Unlike conventional efforts on public roadways, research at the NCAT Pavement Test Track is conducted in a private facility where axle loadings are precisely monitored and environmental effects are identical for every mix.  An array of surface parameters (smoothness, rutting, cracking, etc.) are monitored regularly as truck traffic accumulates to facilitate objective performance analyses.  State DOT’s typically have to wait 5 to 15 years to obtain less reliable results in full-scale field studies on public roadways.

Sponsors typically fund research on two or more sections so they can compare life cycle costs of common paving alternatives.   In this manner, they can rationally manage the public’s investment in flexible pavements by choosing mixes that cost less over the life of the structure.  For example, it is unwise to spend less on construction if the cheaper construction alternative results in a substantially higher life cycle cost.  In addition to comparing alternatives for sponsors, NCAT is responsible for guiding the overall effort in a direction that will address policy issues for the highway industry as a whole.

The Pavement Test Track is the result of industry and government committing to work together to improve the quality of flexible pavement performance, thus maximizing the taxpayers’ investment in America’s roadway transportation infrastructure.  This facility is expected to clarify the relationship between methods and performance such that design and construction policy in the future can be objectively guided by life cycle costs.

Trucking Operations

This type of research is known as accelerated performance testing (APT) because we apply a design lifetime of truck traffic (typically 10 to 15 years) in 2 years.  Over 3.3 million miles had been safely driven on the NCAT Track by the end of 2005 in order to apply 20 million ESALs over 2 traffic cycles.  Trucking operations were completed for the 2003 Track on 12/17/05, and began again in November of 2006 following the completion of reconstruction activities.  An AM driver shift runs from 5:00 AM until approximately 1:30 PM, and a PM driver shift runs from 2:00 PM until approximately 10:30 PM.  Each rig in the 5 truck fleet averages running 680 miles per day in order to damage experimental pavements.  Since all sections are subjected to identical and precisely monitored levels of traffic, it is possible to complete meaningful intrasponsor and intersponsor field performance comparisons.  Running so many miles in a controlled manner creates a great opportunity to conduct heavy truck research, and we are working closely with the trucking industry to meet their research needs in a manner that complements the work we do for the paving industry.

Online Resources

This folder contains our digital photo album (dating back all the way to the groundbreaking ceremony).  You can also download short video clips of construction and trucking activities, but we recommend you choose your clips wisely because the long ones can take a long time to download.
All reports generated relating to work at the Track will be posted for viewing and downloading via this link.
Click here to browse our digital scrap book and learn about how the Track evolved.

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Last updated: July 28, 2008.